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Description of WC U drill
U-drill cutting condition table
U drill cutting condition | |||||
workpiece | Shank Dia(mm) | Feed rate(mm/rev) | |||
2D | 3D | 4D | 5D | ||
45 # steel/S45C Recommended cutting speed 85-130-170(m/min) | D13.0-D18.0 | 0.07-0.12-0.22 | 0.07-0.11-0.19 | 0.07-0.10-0.16 | 0.006-0.09-0.14 |
D18.5-D29.0 | 0.07-0.12-0.22 | 0.07-0.11-0.19 | 0.07-0.10-0.16 | 0.006-0.09-0.14 | |
D29.5-D36.0 | 0.07-0.13-0.24 | 0.07-0.12-0.20 | 0.07-0.10-0.16 | 0.006-0.09-0.14 | |
D37.0-D55.0 | 0.08-0.15-.027 | 0.08-0.13-0.22 | 0.08-0.13-0.20 | 0.07-0.10-0.16 | |
D36.0-D68.0 | 0.09-0.16-0.30 | 0.09-0.15-0.25 | 0.09-0.14-0.21 | 0.08-0.11-0.18 | |
Stainless steel/ 304-316 | D13.0-D18.0 | 0.05-0.10-0.17 | 0.05-0.09-0.14 | 0.05-0.09-0.12 | 0.04-0.08-0.10 |
D18.5-D29.0 | 0.05-0.10-0.17 | 0.05-0.09-0.14 | 0.05-0.09-0.12 | 0.04-0.08-0.10 | |
D29.5-D36.0 | 0.05-0.11-0.18 | 0.05-0.01-0.15 | 0.05-0.09-0.13 | 0.05-0.08-0.11 | |
D37.0-D55.0 | 0.06-0.12-0.20 | 0.06-0.11-0.17 | 0.06-0.10-0.14 | 0.05-0.09-0.13 | |
D36.0-D68.0 | 0.08-0.13-0.22 | 0.07-0.12-0.19 | 0.07-0.11-0.16 | ||
Note: For reference only(Lower limit value - recommended value - upper limit value) |
Product Details of carbide drill bits
1. Blade installation position: Easy replacement and low cost after blade wear
2. Internal cooling water outlet hole: fully utilize the cutting function of the drill bit to ensure machining reliability
3. Widening the chip removal slot: effectively avoiding chip accumulation and improving service life
4. Overall grinding: Appearance grinding, overall nickel plating, rust prevention
5. Internal cooling water outlet: With screw teeth inside, it is easy to install and can be used on a lathe
Comparison of cutting parameters between U-drill and ordinary drill bits
workpiece | U Drill | Ordinary drill | Improve efficiency 100% | ||||
Feed rate f/ mm·r-1 | speed n/ r·min-1 | wire speed v/ m·min-1 | Feed rate f/ mm·r-1 | speed n/ r·min-1 | wire speed v/ m·min-1 | ||
45 steel | 0.06~0.18 | 2000~3500 | 200~275 | 0.04~0.1 | 400~1000 | 10 | 600 |
Hardened steel | 0.03~0.10 | 1500~2000 | 60~150 | 0.03~0.08 | Unable to drill | 5 | 1000 |
stainless steel | 0.05~0.15 | 1500~3000 | 80~150 | 0.02~0.08 | 200~800 | 8 | 750 |
aluminium alloy | 0.1~0.18 | 3000~4500 | 300~385 | 0.1~.015 | 1000~2000 | 20 | 300 |
titanium alloy | 0.08~0.16 | 1000~2000 | 40~50 | 0.04~0.06 | 200~800 | 10 | 500 |
Note
Advantage
FAQ
Q1: Vibration?
Solution:
1. Minimize overhang as much as possible
2. Check if the power tools and parts are securely clamped
3. Increase feed rate
4. For soft materials, cutting speed can be increased
5. For hard materials, the cutting speed should be reduced
Q2: Cutting blockage?
Solution:
1. Increase the feed rate to crush the cutting
2. Increase coolant pressure
Q3: Is the blade not securely fixed?
Solution:
1. Clean the blade holder
2. Check if the blade holder is damaged and replace the drill bit if necessary
Q4: Short tool life
Solution:
1. Check the material comparison table and cutting parameters
2. Increase coolant flow rate
3. Better clamping of tools and/or fastening of parts
4. Inspect/repair the spindle
5. ed should be reduced