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60 Degrees Carbide Ball Nose End Mill Corrosion Resistance 2 Flute Ball End Mill

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Shenzhen Bwin Precision Tools Co., Ltd.
City:shenzhen
Country/Region:china
Contact Person:MsLinda Lu
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60 Degrees Carbide Ball Nose End Mill Corrosion Resistance 2 Flute Ball End Mill

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Brand Name :BWIN
Model Number :R6*24*d12*100L
Place of Origin :China
MOQ :1pcs/box
Price :Negotiable
Payment Terms :T/T, Western Union
Supply Ability :1-10000pcs 7days
Delivery Time :7 work days
Packaging Details :Plastic box
Product name :60 Degree Ball Nose Carbide Milling Cutter
Model :HRC60 2Flutes Ballnose Milling Cutter
Material :Tungsten Steel Carbide End Mills Ball Nose
Workpiece :Chisel Tool Steel
Usage :CNC
Coating :TiAlN
HRC :HRC60
Feature :Corrosion Resistance
Application :CNC Milling Tool
Package :1pcs/Box
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60 Degrees Milling Cutter HRC60 2Flutes Tungsten Steel Carbide End Mills Ball Nose 2F

Characteristic:

  • Excellent tungsten steel material, high hardness
  • The negative front corner design is sharp and durable
  • Double edge belt design for smooth chip removal
  • Wear resistant, durable and durable
  • Large core diameter design, high efficiency​

Description:

  • The new fine particle tungsten steel base material is adopted, which has high wear resistance and strength. Imported passivation equipment increases wear resistance. It is a versatile carbide ball nose end mill for high hardness and high-speed cutting applications; It can directly conduct high-speed rough machining to fine machining for heat treated materials below 60 °, reduce tool change times and improve machining efficiency; Full edge grinding is designed for impact resistance, which is more sharp and durable, effectively reduces the amplitude in the processing process, and greatly improves the quality of the processed surface; The unique spiral edge angle makes the cutting sharp, wear-resistant and smooth, greatly improving the cutting efficiency.

Milling Parameters:

HRC45 Carbide End Mill Tool length fz&v
Short 1
Long1 0.9
Overlength 0.8
Speciality 0.6
Type Material

Strength
N/mm²

Hardness

HRC

Cooling
Air Dry cutting Lubricating fluid
P PI P1.1 Non alloy structural steel, free cutting structural steel, carburized steel and quenched and tempered steel <700
P1.2 quenched and tempered steel <1200
P2 P2.1 Alloyed nitrided steel, carburized steel and quenched and tempered steel <900
P2.2 Tool steel, bearing steel, spring steel and high-speed steel <1400
P3 P3.1 Tool steel, bearing steel, spring steel and high-speed steel <900
P3.2 Tool steel, bearing steel, spring steel and high-speed steel <1500
M M1 M1.1 austenitic stainless steel <700
M1.2 Ferritic/austenitic (bicrystal) stainless steel <1000
M2 M2.1 Austenitic stainless cast steel <700
M3 M3.1 Ferritic/austenitic (bicrystal) stainless cast steel <1000
K K1 K1.1 Flake graphite cast iron (gray cast iron), GJL <300
K2 K2.1 Ductile iron, GJS <500
K2.2 Ductile iron, GJS 500-800
K2.3 Ductile iron, GJS >800
K3 K3.1 Vermicular graphite cast iron, GJV; Malleable cast iron, GJM <500
K3.2 Vermicular graphite cast iron, GJV; Malleable cast iron, GJM >500
H H1 H1.1 Hardened steel/cast steel 45-55
H1.2 Hardened steel/cast steel 55-64
H2 H2.1 Wear resistant cast iron/chilled cast iron, GJN

Finish
Vc
(m/min)
fz(mm/tooth)
Diameter
2 4 6 8 10 12 14 16 18 20
P P1 P1.1 332 0.028 0.05 0.07 0.091 0.11 0.128 0.144 0.16 0.173 0.186
P1.2 272 0.026 0.046 0.066 0.085 0.103 0.12 0.135 0.15 0.162 0.173
P2 P2.1 304 0.028 0.05 0.07 0.091 0.11 0.128 0.144 0.16 0.173 0.186
P2.2 212 0.023 0.041 0.059 0.076 0.092 0.107 0.121 0.134 0.145 0.155
P3 P3.1 196 0.027 0.047 0.067 0.086 0.104 0.122 0.137 0.152 0.165 0.177
P3.2 168 0.024 0.043 0.061 0.079 0.095 0.111 0.125 0.139 0.150 0.161
P4 P4.1 136 0.019 0.033 0.047 0.06 0.073 0.085 0.096 0.107 0.116 0.124
P5 P5.1 204 0.027 0.048 0.068 0.088 0.106 0.124 0.140 0.155 0.168 0.18
P6 P6.1 136 0.013 0.023 0.033 0.042 0.051 0.06 0.068 0.075 0.081 0.087
M M1 M1.1 92 0.016 0.029 0.041 0.053 0.064 0.075 0.0845 0.094 0.101 0.108
M1.2 84 0.014 0.024 0.034 0.044 0.053 0.062 0.0695 0.077 0.0835 0.09
M2 M2.1 100 0.018 0.031 0.045 0.057 0.07 0.081 0.0915 0.102 0.11 0.118
M3 M3.1 92 0.014 0.025 0.035 0.045 0.055 0.064 0.072 0.08 0.0865 0.093
K K1 K1.1 364 0.047 0.083 0.117 0.151 0.183 0.214 0.2405 0.267 0.149 0.031
K2 K2.1 332 0.04 0.07 0.1 0.128 0.156 0.182 0.2045 0.227 0.245 0.263
K2.2 272 0.033 0.058 0.082 0.106 0.128 0.149 0.168 0.187 0.202 0.217
K2.3 152 0.019 0.033 0.047 0.06 0.073 0.085 0.096 0.107 0.1155 0.124
K3 K3.1 240 0.033 0.058 0.082 0.106 0.128 0.149 0.168 0.187 0.202 0.217
K3.2 228 0.028 0.05 0.07 0.091 0.011 0.128 0.144 0.16 0.173 0.186
H H1 H1.1 92 0.021 0.029 0.038 0.046 0.053 0.06 0.067 0.072 0.077
H1.2
H2 H2.1
Note:
  • If the following carbide end mill cannot meet your requirements, we support OEM customized production. The diameter of 0.2mm to 25mm, the total length of 50mm to 200mm, 4F, 5F, 6F, 8F and logo can be customized, including inch size end milling cutter. Please contact us to select or customize non-standard carbide end mill according to your needs.
Specification Flute Radius Flute Length (C) Shank Radius Overall Length(L)
R0.5*2*d4*50L 0.5 2 4 50
R0.75*3*d4*50L 0.75 3 4 50
R1*4*d4*50L 1 4 4 50
R1.25*5*d4*50L 1.25 5 4 50
R1.5*6*d4*50L 1.5 6 4 50
R1.75*7*d4*50L 1.75 7 4 50
R2*8*d4*50L 2 8 4 50
R2.5*10*d5*50L 2.5 10 5 50
R3*12*d6*50L 3 12 6 50
R4*16*d8*60L 4 16 8 60
R5*20*d10*75L 5 20 10 75
R6*24*d12*100L 6 24 12 100
R7*28*d14*150L 7 28 14 150
R8*32*d16*100L 8 32 16 100
R9*36*d18*100L 9 36 18 100
R10*40*d20*100L 10 40 20 100

Instructions:

1. Before using the carbide end mill, please measure the tool deflection. If the tool deflection accuracy exceeds 0.01mm, please correct it before cutting.

2. The shorter the carbide e extends out of the collet, the better. If the tool extends out longer, reduce the speed, feed speed or cutting amount.

3. In case of abnormal vibration or sound during cutting, please reduce the speed and cutting amount until the situation is improved.

4. Spray type and air jet type are preferred for steel cooling, which can improve the use effect of carbide end mill.

5. Note: Not suitable for low speed machines such as rotary table and electric hand drill.

Applications:

Pre-hardened Steel, stainless steel, Die steel, steel plate, Heat-resistant steel,pipe, copper and aluminum, cast iron, Nonferrous Metal, Wood, Plastic,FRP and sO on. General-purpose operation slotting, rilling, profiling.

60 Degrees Carbide Ball Nose End Mill Corrosion Resistance 2 Flute Ball End Mill

FAQ

Q1: The surface of the workpiece is glossy, but the concavity and convexity are large

resolvent:

(1) Reduce the feed.

(2) The low number of cutting edges changes the high number of cutting edges to improve the surface fineness.

Q2: The chip is short and thin, but there are sticky chips

resolvent:

(1) Increase cutting speed.

(2) Change to wet type (using cutting fluid), and use it with vortex tube gun to reduce the tool temperature and avoid overheating.

(3) Perform minor rounding and passivation treatment.

(4) Change from up milling to down milling.

(5) Increase the feed rate or the cutting allowance.

Q3: There are transverse cuts

resolvent:

(1) Perform minor rounding and passivation treatment.

(2) Use water-insoluble cutting fluid.

(3) Change from forward milling to reverse milling.

Q4:The finishing size is too small

resolvent:

(1) Change from up milling to down milling.

(2) Reduce the cutting allowance.

(3) Replace the chuck or spring collet.

(4) Reduce the cutting depth of the end mill.

(5) Increase cutting speed.

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