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Custom Colorful ColorfulMilling Cutter 3F 5F End Mills DLC Aluminium Stainless Steel
Characteristic:
Description:
Milling Parameters:
HRC45 Carbide Flat End Mill | Tool length | fz&v | |||||
Short | 1 | ||||||
Long1 | 0.9 | ||||||
Overlength | 0.8 | ||||||
Speciality | 0.6 | ||||||
Type | Material | Strength Hardness HRC | Cooling | ||||
Air | Dry cutting | Lubricating fluid | |||||
P | PI | P1.1 | Non alloy structural steel, free cutting structural steel, carburized steel and quenched and tempered steel | <700 | √ | √ | √ |
P1.2 | quenched and tempered steel | <1200 | √ | √ | √ | ||
P2 | P2.1 | Alloyed nitrided steel, carburized steel and quenched and tempered steel | <900 | √ | √ | √ | |
P2.2 | Tool steel, bearing steel, spring steel and high-speed steel | <1400 | √ | √ | |||
P3 | P3.1 | Tool steel, bearing steel, spring steel and high-speed steel | <900 | √ | √ | √ | |
P3.2 | Tool steel, bearing steel, spring steel and high-speed steel | <1500 | √ | √ | |||
M | M1 | M1.1 | austenitic stainless steel | <700 | √ | √ | |
M1.2 | Ferritic/austenitic (bicrystal) stainless steel | <1000 | √ | ||||
M2 | M2.1 | Austenitic stainless cast steel | <700 | √ | √ | ||
M3 | M3.1 | Ferritic/austenitic (bicrystal) stainless cast steel | <1000 | √ | |||
K | K1 | K1.1 | Flake graphite cast iron (gray cast iron), GJL | <300 | √ | √ | √ |
K2 | K2.1 | Ductile iron, GJS | <500 | √ | √ | √ | |
K2.2 | Ductile iron, GJS | 500-800 | √ | √ | √ | ||
K2.3 | Ductile iron, GJS | >800 | √ | √ | √ | ||
K3 | K3.1 | Vermicular graphite cast iron, GJV; Malleable cast iron, GJM | <500 | √ | √ | √ | |
K3.2 | Vermicular graphite cast iron, GJV; Malleable cast iron, GJM | >500 | √ | √ | √ | ||
H | H1 | H1.1 | Hardened steel/cast steel | 45-55 | √ | √ | √ |
H1.2 | Hardened steel/cast steel | 55-64 | √ | √ | √ | ||
H2 | H2.1 | Wear resistant cast iron/chilled cast iron, GJN | √ | √ |
Finish | |||||||||||||
Vc (m/min) | fz(mm/tooth) | ||||||||||||
Diameter | |||||||||||||
2 | 4 | 6 | 8 | 10 | 12 | 14 | 16 | 18 | 20 | ||||
P | P1 | P1.1 | 332 | 0.028 | 0.05 | 0.07 | 0.091 | 0.11 | 0.128 | 0.144 | 0.16 | 0.173 | 0.186 |
P1.2 | 272 | 0.026 | 0.046 | 0.066 | 0.085 | 0.103 | 0.12 | 0.135 | 0.15 | 0.162 | 0.173 | ||
P2 | P2.1 | 304 | 0.028 | 0.05 | 0.07 | 0.091 | 0.11 | 0.128 | 0.144 | 0.16 | 0.173 | 0.186 | |
P2.2 | 212 | 0.023 | 0.041 | 0.059 | 0.076 | 0.092 | 0.107 | 0.121 | 0.134 | 0.145 | 0.155 | ||
P3 | P3.1 | 196 | 0.027 | 0.047 | 0.067 | 0.086 | 0.104 | 0.122 | 0.137 | 0.152 | 0.165 | 0.177 | |
P3.2 | 168 | 0.024 | 0.043 | 0.061 | 0.079 | 0.095 | 0.111 | 0.125 | 0.139 | 0.150 | 0.161 | ||
P4 | P4.1 | 136 | 0.019 | 0.033 | 0.047 | 0.06 | 0.073 | 0.085 | 0.096 | 0.107 | 0.116 | 0.124 | |
P5 | P5.1 | 204 | 0.027 | 0.048 | 0.068 | 0.088 | 0.106 | 0.124 | 0.140 | 0.155 | 0.168 | 0.18 | |
P6 | P6.1 | 136 | 0.013 | 0.023 | 0.033 | 0.042 | 0.051 | 0.06 | 0.068 | 0.075 | 0.081 | 0.087 | |
M | M1 | M1.1 | 92 | 0.016 | 0.029 | 0.041 | 0.053 | 0.064 | 0.075 | 0.0845 | 0.094 | 0.101 | 0.108 |
M1.2 | 84 | 0.014 | 0.024 | 0.034 | 0.044 | 0.053 | 0.062 | 0.0695 | 0.077 | 0.0835 | 0.09 | ||
M2 | M2.1 | 100 | 0.018 | 0.031 | 0.045 | 0.057 | 0.07 | 0.081 | 0.0915 | 0.102 | 0.11 | 0.118 | |
M3 | M3.1 | 92 | 0.014 | 0.025 | 0.035 | 0.045 | 0.055 | 0.064 | 0.072 | 0.08 | 0.0865 | 0.093 | |
K | K1 | K1.1 | 364 | 0.047 | 0.083 | 0.117 | 0.151 | 0.183 | 0.214 | 0.2405 | 0.267 | 0.149 | 0.031 |
K2 | K2.1 | 332 | 0.04 | 0.07 | 0.1 | 0.128 | 0.156 | 0.182 | 0.2045 | 0.227 | 0.245 | 0.263 | |
K2.2 | 272 | 0.033 | 0.058 | 0.082 | 0.106 | 0.128 | 0.149 | 0.168 | 0.187 | 0.202 | 0.217 | ||
K2.3 | 152 | 0.019 | 0.033 | 0.047 | 0.06 | 0.073 | 0.085 | 0.096 | 0.107 | 0.1155 | 0.124 | ||
K3 | K3.1 | 240 | 0.033 | 0.058 | 0.082 | 0.106 | 0.128 | 0.149 | 0.168 | 0.187 | 0.202 | 0.217 | |
K3.2 | 228 | 0.028 | 0.05 | 0.07 | 0.091 | 0.011 | 0.128 | 0.144 | 0.16 | 0.173 | 0.186 | ||
H | H1 | H1.1 | 92 | 0.021 | 0.029 | 0.038 | 0.046 | 0.053 | 0.06 | 0.067 | 0.072 | 0.077 | |
H1.2 | |||||||||||||
H2 | H2.1 |
Specification | Flute Dia(D) | Flute Length (C) | Shank Dia(D) | Overall Length(L) |
φ1*3*d4*50L | 1 | 3 | 4 | 50 |
φ1.5*4*d4*50L | 1.5 | 5 | 4 | 50 |
φ2*5*d4*50L | 2 | 5 | 4 | 50 |
φ2.5*7*d4*50L | 2.5 | 7 | 4 | 50 |
φ3*8*d4*50L | 3 | 8 | 4 | 50 |
φ4*10*d4*50L | 4 | 10 | 4 | 50 |
φ5*13*d6*50L | 5 | 13 | 6 | 50 |
φ6*15*d6*50L | 6 | 15 | 6 | 50 |
φ8*20*d8*60L | 8 | 20 | 8 | 60 |
φ10*25*d10*75L | 10 | 25 | 10 | 75 |
φ12*30*d12*75L | 12 | 30 | 12 | 75 |
φ14*45*d14*100L | 14 | 45 | 14 | 100 |
φ16*45*d16*100L | 16 | 45 | 16 | 100 |
φ18*45*d18*100L | 18 | 45 | 18 | 100 |
φ20*45*d20*100L | 20 | 45 | 20 | 100 |
Instructions:
1. Before using the carbide flat end mill, please measure the tool deflection. If the tool deflection accuracy exceeds 0.01mm, please correct it before cutting.
2. The shorter the carbide e extends out of the collet, the better. If the tool extends out longer, reduce the speed, feed speed or cutting amount.
3. In case of abnormal vibration or sound during cutting, please reduce the speed and cutting amount until the situation is improved.
4. Spray type and air jet type are preferred for steel cooling, which can improve the use effect of carbide flat end mill.
5. Note: Not suitable for low speed machines such as rotary table and electric hand drill.
Applications:
Pre-hardened Steel, stainless steel, Die steel, steel plate, Heat-resistant steel,pipe, copper and aluminum, cast iron, Nonferrous Metal, Wood, Plastic,FRP and sO on. General-purpose operation slotting, rilling, profiling.
Q1: The surface of the workpiece is glossy, but the concavity and convexity are large
resolvent:
(1) Reduce the feed.
(2) The low number of cutting edges changes the high number of cutting edges to improve the surface fineness.
Q2: The chip is short and thin, but there are sticky chips
resolvent:
(1) Increase cutting speed.
(2) Change to wet type (using cutting fluid), and use it with vortex tube gun to reduce the tool temperature and avoid overheating.
(3) Perform minor rounding and passivation treatment.
(4) Change from up milling to down milling.
(5) Increase the feed rate or the cutting allowance.
Q3: There are transverse cuts
resolvent:
(1) Perform minor rounding and passivation treatment.
(2) Use water-insoluble cutting fluid.
(3) Change from forward milling to reverse milling.
Q4:The finishing size is too small
resolvent:
(1) Change from up milling to down milling.
(2) Reduce the cutting allowance.
(3) Replace the chuck or spring collet.
(4) Reduce the cutting depth of the end mill.
(5) Increase cutting speed.